How to build a flow bench for port and flow testing cylinder heads. Most flow numbers for dart heads were from dart or their web site updated aug. Read unlimited books and audiobooks on the web, ipad, iphone and android. Cylinder head flowbench donald heareth 1 introduction the university of cincinnati college of applied science machine shop and lab facilities need an air flow measuring device, particularly targeted towards engine components. As an allnew edition of the original topselling title, ls swaps. Flow bench fallacies reher morrison racing engines. You might wonder why we would be starting a book on smallblock chevy cylinder heads with a chapter on flow benches. Mckenzie records the flow numbers from both heads on the same cylinders tested before machine work began.
Pingus next project a flowbench page 1 home mechanics. I built it per a design from a book by david vizard, and had a calibration plate machined out of lexan per a design by a friend of vizards, dr. Cylinder head flow benches recent tuning threads page. Few other engine builders have the same level of knowledge and skill porting engine heads as david vizard. This device can be used in redesigning or modifying engine components for the baja vehicle, the road course car, or.
The best way to accurately measure this air movement is with a flow bench. Some head s go backwards after reaching peak flow and often very quickly so too much lift can wind up giving much less power. If you are flow bench testing and not doing it with the brzezinski slider assembly, youre wasting time. A flow bench is a valuable tool that can help a racer fine tune a combination but it is not the ultimate authority. Porting demands the right tools, skills, and application of knowledge. Cylinder heads part i tech articles mopar muscle magazine. A flowbench can measure the air flow capacity of an automotive cylinder head, and many other items. Cylinder head flow test on a diy flow bench kit youtube. Lower restriction parts provide better hp and performance. Sep 24, 2015 cathedral port cylinder heads have been mistakenly dismissed by many in lsseries circles for being oldtech.
I asked terry about the flowbench he made, heres what he said my flowbench started because i wanted to modify my cars engine by porting the heads. I declare that this thesis entitled intake port flow study on various cylinder head using flowbench is the result of my own research except as cited in the reference. At horsepower heads, we use a superflow 1020 pro flow bench. I built a budget flow bench a couple of months ago. Stan weiss cylinder head flow data at 28 inches of. The cabinet is only 19 deep on the inside and will accommodate most 5 hp vacs, higher hp vacs may need portions of the back panel removed for clearance. How to build a flow bench for port and flow testing. All flow numbers for cnc heads uk come from their web site. Effects of modification through both cylinder head are. The end result, when the head and manifold were measured as an assembly, was that the whole system flowed less than a stock system. Flow testing and machining spec miata cylinder heads. A practical guide to airflow theory, parts testing, flow bench testing and analy zing data to increase performance for any street or racing engine bettes, harold on. I have a super flow bench and i tried all kinds of test pressures to duplicate the figures in the book and failed to match them. Power calculations from flow bench testing of cfm intake air flow.
Chevy smallblock heads on the flow bench chevy diy. Flow rates at another higher pressure eg 28 can be taken also to check orifice characteristics at higher pressures if wanted. As it turns out, the head without the plunge cuts on the exhaust side still flowed better than the head machined to the full extent of the rules. The flow numbers for modern cylinder head were from a number of different sources, their web site updated nov. Part 21 cylinder head porting terms and tools 620 hp 454. Its also worth noting that this head would certainly measure better if flow tested on a larger cylinder bore adapter. The ideal situation is to mount a box, which can be made of wood but must be airtight, about 9 inches down each side 9 x 9 x 9 with a 5inch hole in the top, and whatever size hole mates up to the block or whatever you are using to simulate a block. A flowbench measures the air flow volume or mass that is flowing through objects such as internal engine parts. If factory bigblock mopar heads cause confusion, its no. It will make your flow testing faster, easier, more accurate, and more professional. A study of the flow characteristics of stock, bigblock cylinder heads.
Flow performance flow performance flow bench flow bench kit. A charge that has little motion not only burns slower but also burns less effectively. Guide to chevy smallblock largeport heads 200cc and. Aug 11, 2018 part 22 gm 781 cylinder head porting porting the bad port 620hp 454 chevy engine build duration. Few other engine builders have the same level of knowledge. Then to match the manifold, they put a big chamfer on the outlet side of the manifold to match it to the head. Flowbench design guide, diy homemade air flowbench plans free dtecs diy. The open design of the bench surface makes it easy to securely mount cylinder heads with just a couple of c clamps. Flow testing and machining spec miata cylinder heads nasa. Jan 15, 2015 the way the calibration plate is mounted on the flow bench also affects the readings. If you are local to us and need your cylinder head flow tested to analyse its performance, or you need numbers for cam design, please contact us to book it in. Power calculations from flow bench testing of cfm intake. There are many excellent books, papers and web forums available to discuss. Since 1993, the cylinder head shop previously of wimbledon, has established its name as a leading specialist in cylinder head tuning and repairs for motorcycle road and racing engines, and other vintage and high performance motorsport vehicles.
For a street car, this design means excellent throttle response, torque and average power. A flow bench is used to measure the flow restriction of various engine components, like air cleaners, carburetors, throttle bodies, manifolds, mufflers, and most importantly cylinder head ports. Make a 60mm hole and chamfer the edges nicely to improve flow coefficient. After i started using the sliders, i saw the difference in the repeatability. The flow bench provides air flow through a component. Part 21 cylinder head porting terms and tools 620 hp. Guide to chevy smallblock largeport heads 200cc and larger. Jan 21, 2015 a charge that has little motion not only burns slower but also burns less effectively. Cylinder head manufacturers, porting shops, and engine builders constantly advertise flow numbers and i confess that im sometimes guilty. This book is filled with facts, examples and ways to obtain the best flow possible from a cylinder head. Understanding cylinder head flow testing procedures part 2 january 14, 2015 by muscle car diy before getting into the subject of physically modifying cylinder heads, lets look at the history and basic logic and techniques involved with establishing a cylinder head s numberone criteria.
The small size of this flow bench takes up little space in your shop or garage. I made one many years ago and learned quite a bit from it. A good indicator for power potential from a cylinder head is to use a flow bench. Bolt a sewer pipe on to a flow bench it will generate terriffic flow numbers. Ultimate chevy biginch smallblock cylinder heads cheat sheet.
All the aspects of porting stock as well as aftermarket. We design the flow curve specifically to suit your engine build. The port flow analyzer is a computer program designed to streamline the recording, calculating, reporting and graphing of cylinder head flow bench data. Get your orifices flow tested on an existing bench such as a superflow and record the figures, test orifices at the inclined manometers rise height eg 7 to aid in accurate calibrating. How to port flow test cylinder heads porting valves vizard. A practical guide to airflow theory, parts testing, flow bench testing and analyzing data to increase performance for any street or racing engine and dyno testing and tuning. Part 22 gm 781 cylinder head porting porting the bad port 620hp 454 chevy engine build duration. It takes a craftsmans touch to shape the surfaces of the head for the optimal flow characteristics and the. The design also allows the easy fabrication of different cylinder head design adapters and smaller size cylinder adapters for smaller bore cylinder. The reason is that most of what this book is about concerns intake and exhaust port flow. David vizards how to port and flow test cylinder heads. How to build a flow bench for port and flow testing cylinder. It takes a craftsmans touch to shape the surfaces of the head for the optimal flow characteristics and the best performance.
The biggest thing i learned is that what is true for one head likely isnt true for another, so the generalities are so vague that they are impractical. When engine speeds are 5,000 to 6,000 rpm, the need for port chamberinduced mixture motion is far less. I trust the brzezinski slider more than centering the head on a flow stand. Trick flow specialties tfs5144m61 trick flow twisted wedge 170 cylinder heads for small block ford compare cylinder head, twisted wedge 170, fast as cast, assy, 61cc chamber, 1.
Discriminate engine owners, seeking every ounce of power from their vintage muscle car engines, and those who own uncommon engines realize the value gained from cylinder head porting combined with proper flow bench testing. With the exception of the years during his military service, he has been involved in motorsports in one fashion or another for over 45 years. How to build a flow bench for port and flow testing cylinder heads part 3 january 15, 2015 by muscle car diy may 2008 was something of a milestone for me as far as the modification of cylinder heads for more performance was concerned. Modification works will be porting, polishing, removing valve guide and additional mounted velocity stack.
With nearly 20 years of porting experience in a wide range of applications we can provide a cylinder head package for nearly any combination using our proven programs that have been developed on the flow bench, the dyno, and in real world testing for. Fuel moto offers comprehensive inhouse cylinder head services for late model harley twin cam engines. There is more to a cylinder head than just intake and exhaust port flow, but for smallblock heads, flow numbers are a great indicator of performance potential. The fisher book on how to hot rod the vw lists the head flow numbers for single port and dual port 1600 vw heads but does not have the test pressures. I can speak from hardearned experience, because there was a time when the flow bench was the center of my universe. I have spent the time since i built it refining, and calibrating. How to build a flow bench for port and flow testing cylinder heads book. Place your basic electronic flow bench in a cabinet for a professional appearance. Cathedral port cylinder heads have been mistakenly dismissed by many in lsseries circles for being oldtech. This machine gives us flexibility to test at various pressures and gives us direct velocity read outs. Nov 05, 2012 i built a budget flow bench a couple of months ago. The perfect book for modifying muscle car electrical circuits for cooling fans and or power windows, wiring a hot rod from scratch, or adding a big stereo and other conveniences to modern performance cars. Lack of adequate mixture motion can cut torque output at, say, 1,000 to 2,000 rpm by as much as 25 percent. Harold bettes is the awardwinning coauthor of engine airflow hp1537.
On this sits your bore adapator and cylinder head all sealed with plasticene. This tech tip is from the full book, highperformance. On this sits your bore adapator and cylinder head all. The way the calibration plate is mounted on the flow bench also affects the readings. I dont know how familiar you are with engines, but porting the head means modify the cylinder head so that more air will flow thru them and into the cylinder. Cylinder head porting flow bench testing precision. A quick search of cylinder head portersmodifiers will reveal one in your area. What i am against is over reliance on flow numbers as the primary measurement of a cylinder heads performance. Whether you have been porting your own cylinder heads for years or have someone else porting with or without a flow bench, buy them this book.
The five golden rules of porting cylinder heads part 7. Highperformance chevy smallblock cylinder heads starts with the basics and works into more indepth concepts and features airflow basics, extensive flow bench tests, rebuilding and assembly, and basic porting techniques. Cylinder head porting and flow bench testing have declined in a market flooded with cnc ported heads. Demo video showing a cylinder head flow test on a flow performance 2. So should we use ports as big as sewer pipes on our race cars. All flow numbers for morgo systems come from them updated sept. Understanding cylinder head flow testing procedures part 2.
A flow bench is also a super tool to use for matching camshaft lifts to cylinder heads characteristics. Some heads go backwards after reaching peak flow and often very quickly so too much lift can wind up giving much less power. Stan weiss cylinder head flow data at 28 inches of water. Jan 14, 2015 understanding cylinder head flow testing procedures part 2 january 14, 2015 by muscle car diy before getting into the subject of physically modifying cylinder heads, lets look at the history and basic logic and techniques involved with establishing a cylinder heads numberone criteria. The ability to significantly improve engine airflow is what makes cylinder head porting and intake manifold porting the most important modifications for developing more power and flow testing on a flow bench is how porting modifications to cylinder heads and intake manifolds can be effectively evaluated to deliver great engine performance. Flow bench testing tools cylinder head flowbench testing. All flow numbers for chw cylinder head works heads come from them web site updated april 10. This torque head, commonly found on many 352 pickups and 390427marine motors, is identifiable because it appears to have the smallest exhaust port of all fe motors but bigger than ft, due to the ar tab which, i would guess, is designed to minimize exhaust flow reversal reversion, thus helping torque as i understand it. The thesis has not been accepted for any degree and is not concurrently submitted in candidature of any other degree. However, their thin cross section allows for a highvelocity and smallervolume runner design with excellent flow. When you flow test a cylinder head, you are simply measuring how far you can move the. When a racer wants to distill the performance of a highly developed cylinder head down to a single number, i know im dealing with someone who is fixated on the flow bench.
129 632 555 1499 398 1364 427 677 793 1490 1376 1365 208 1194 1492 909 664 473 112 550 1088 1336 14 568 763 527 1375 613